SPRI Presentations and Abstracts

 


 

Publications presented by SPRI

SPRI will present several oral presentations at the SPRI 2010 Conference on Sugar Processing Research with the theme “Research in a Changing Sugar Industry,” to be held at the Iberville Suites/Ritz-Carlton Hotel on March 28-31, 2010.  Abstracts posted below.

SPRI will present a paper entitled: “Value-Added Products for a Sustainable Sugar Industry,” at the 239th American Chemical Society (ACS Carbo Division) Spring 2010 National Meeting – Presidential One-Day Symposium “Sustainability of the Sugar and Sugar-Ethanol Industries,” on March 22, 2010 at the San Francisco Convention Center, San Francisco, CA, USA

SPRI will present a paper entitled: “Designing, Producing and Processing “Ultimate” Varieties of Sugarcane,” at the ISSCT XXVII Congress in Veracruz, Mexico on March 7-11, 2010

SPRI will co-author a presentation at the International Sugar Organization – ISO 18th International Seminar “Crunch time for sugar and ethanol?” entitled: “Biotechnology – opportunities and challenges for can and beet sugar,” on November 24-25, 2009, at East Wintergarden, Bank Street, Canary Wharf, London, United Kingdom

SPRI will present a paper entitled: “Biotechnology-opportunities and challenges for sugar,” at the World Sugar Research Organization (WSRO) Meeting in Banff, Alberta, Canada on June 24-26, 2009

SPRI will present a paper entitled: “The Performance of Polyaluminum Coagulants in Raw Sugar Mills,” at the upcoming ASSCT meeting in Biloxi, Mississippi, USA on June 17-19, 2009

SPRI will present a joint paper entitled: “Biotech in sugarbeet and sugarcane: Current status,” at the upcoming 1st ESST  VDZ meeting at the De Doelen Conference Center, Rotterdam, The Netherlands on May 18-20, 2009

SPRI will present a paper entitled: “Transformation of the Sucrose Molecule,” and “The SPRI Method for Rapid Analysis of Starch in Raw Cane Sugar,” at the S.I.T. 68th Annual meeting at the Hilton New Orleans St. Charles Hotel on May 10-13, 2009

SPRI will present a paper entitled: Color increase during laboratory storage of sugarbeet processing streams,” at the upcoming ASSBT meeting in Orlando, Florida, to be held at the Wyndham Orlando Resort, Orlando, Florida, USA on February 25-28, 2009

SPRI presentation published at the International Sugar Journal, Vol. 111, nr. 1321, January 2009. pp. 37-42, entitled: “Effects of air injection during sap processing on maple syrup color, chemical composition and flavor volatiles.”

SPRI presented several papers and posters for its upcoming SPRI Conference in Delray Beach, Florida on September 28-October 3, 2008.  All abstracts are listed below in the SPRI Abstract section.

SPRI will present a paper entitled: “Biotech in Sugarbeet and Sugarcane: Current Status,”at the upcoming 67th Annual Technical Conference of the Sugar Industry Technologists, Inc., to be held at the Westin Leipzig Hotel, Leipzig, Germany on May 25-28, 2008,

SPRI will present a poster at the upcoming 15th New Orleans Carbohydrate Symposium, on Friday, April 11, 2008, at the Dauphine Orleans Hotel, New Orleans, Louisiana, USA

SPRI will present an oral presentation at the upcoming ACS Symposium “Recent Innovations in the Production of Sugar and Fuel Alcohol from Sugarcane and Sugarbeet, entitled: “Innovations in Clarification in the Sugar Industry,” on Wednesday, April 9, 2008, at the New Orleans Convention Center, New Orleans, Louisiana, USA

SPRI will present an oral presentation at the upcoming ASSCT meeting entitled: “Sugar Laboratory Procedures: What Analytical Tests Should You  Be Using?” on Friday, June 14, 2007, at the New Orleans, Louisiana, USA, New Orleans Sheraton Hotel.

SPRI presented a poster presentation at the C.I.T.S. Meeting entitled: “Analysis of Sugarbeet Juice, Extract, and Molasses after Treatment with Polyaluminum Coagulants as a Potential Processing Aid,” on May 13-16, 2007, in Germany.

SPRI presented a poster presentation at the S.I.T. Meeting entitled: “Characterization of Filter Clogging Material in Raw and White Cane Sugar,” on May 6-8, 2007, in Baltimore, MD, USA.

SPRI published the paper entitled: “The Expanding World of Nutritive and Non-Nutritive Sweeteners,” in the January 2007 issue of Sugar Journal.

SPRI  made two presentations at the ASSBT Meeting held on February 28 – March 3, 2007, at the Little America Hotel, in Salt Lake City, Utah, USA. 

SPRI presented several oral and poster presentations at the 2006 SPRI Conference on Sugar Processing Research, at the Grande Hotel Sao Pedro, Aguas de Sao Pedro, Brazil, on September 17-24, 2006.  Abstracts on papers posted below.

SPRI presented an oral presentation at the Andrew van Hook Symposium (AVH) on March 23, 2006, at the University of Reims, France. Abstract is posted below.

SPRI  published the presentation at the American Chemical Society (ACS) Industrial Application of Enzymes on Carbohydrate Based Materials Symposium on August 29-30, 2005, in Washington D.C.. Abstract is posted below.

SPRI presented one oral presentation at the ASSCT meeting that was held at the Bay Point Marriott in Panama City, FL, USA, on June 23-24, 2005. Abstract is posted below.

SPRI presented one oral presentation and one poster at the ASSBT meeting held in Palm Springs, California on March 2-5, 2005. Abstracts are posted below.

The International Sugar Journal published a SPRI paper written by Mary An Godshall entitled: "Enhancing the Agro-Industrial Value of the Cellulosic Residues of Sugarcane," which will be featured in the January 2005 issue. The abstract is posted below in English and Spanish.

Our sponsor in Brazil, Fermentec S/C Ltda, under the direction of Dr. Henrique Amorim invited Mary An Godshall and Dr. Gillian Eggleston to attend and present oral presentations at the 26th Annual Fermentec Technical Meeting in Sao Pedro, Brazil, on March 14-18, 2005. Abstracts posted below.

Ms. Godshall attended and presented an oral presentation at the 64th Annual Technical Conference of the Sugar Industry Technologists, Inc., in Dubai, U.A.E., on April 3-6, 2005. Abstract posted below.

 

SPRI Abstracts

Abstract for an oral presentation at the SPRI 2010 Conference on March 28-31, 2010, at the Iberville Suites/Ritz-Carlton Hotel, New Orleans, Louisiana, USA

The SPRI Method for Rapid Analysis of Starch in Raw Cane Sugar, Marianne McKee, Ronnie Triche, Mary An Godshall, and Charley Richard

Sugar Processing Research Institute, Inc., New Orleans, LA

 

Sugar Processing Research Institute (SPRI) has developed a simple, rapid, and quantitative starch test for use with cane juice and raw cane sugar samples.  Starch that occurs naturally in the cane plant can lead to many problems in the refinery if present in concentrations of approximately 250ppm or higher.  These problems include filterability issues arising from gelatinized starch granules, higher phosphate levels in clarified liquor using phosphatation refining, and poor filterability after clarification in carbonatation refining.  Many methods exist for measuring starch in raw sugars, but no standard method is in use throughout the international sugar industry.  These methods, while oftentimes accurate, are not rapid.  The time required to complete the analysis of the SPRI Rapid Starch Method is 15-20 minutes and multiple samples can be analyzed at once.  Very small amounts of reagents are required and the equipment needed is already present in most mill laboratories.   The rapid method correlates well (>95%) with methods currently used in the industry.  Raw sugars with starch concentrations ranging from 80ppm to 600ppm were tested using the SPRI rapid starch test and the SPRI standard starch test.  The correlation was 0.98 for the two methods.  This paper will discuss the SPRI rapid starch method details, equipment requirements, correlation between current methods and the rapid method as well as results of a collaborative study on this method.

Abstract for an oral presentation at the SPRI 2010 Conference on March 28-31, 2010, at the Iberville Suites/Ritz-Carlton Hotel, New Orleans, Louisiana, USA

Floc Prediction in Refined White Cane Sugar:  The SPRI Rapid Floc Test, Marianne McKee, Ronnie Triche, Mary An Godshall, and Charley Richard, Sugar Processing Research Institute, Inc., New Orleans, LA

 

As a result of research conducted by SPRI, a rapid test to predict floc formation in refined white cane sugar has been developed.  The test is based on the association SPRI has discovered between an absorbance ratio (AR) and floc potential.  Numerous refined white cane sugars have been tested in our laboratory and a strong correlation exists between the AR ratio and the currently used 10-day floc prediction test.  A white sugar solution is prepared and filtered to remove turbidity.  The absorbance is measured at two different pH levels.  The ratio of the absorbances is known as the Absorbance Ratio (AR).  SPRI has studied many quality parameters of white sugar such as pH, color, turbidity, and total polysaccharide but AR seems to be the quality parameter which correlates best to the floccing potential of the sugar.

Abstract for an oral presentation at the SPRI 2010 Conference on March 28-31, 2010, at the Iberville Suites/Ritz-Carlton Hotel, New Orleans, Louisiana, USA

Testing for Organic Matter in Raw Cane Sugar, Marianne McKee, Ronnie Triche, Mary An Godshall, and Charley Richard, Sugar Processing Research Institute, Inc., New Orleans, LA

 

Recently it has become obvious that some amount of organic matter can and does make its way through the clarification and crystallization processes in the raw sugar factory from samples tested in different parts of the world.  While this has been seen before it would appear that more examples of this problem are now appearing.  This may be due to raw sugar factories attempting to push more cane material through the factory than what the capacity of the equipment can handle, problems associated with the clarification equipment, or it may be due to a higher level of green cane harvesting throughout the world.  In any event, when this situation occurs, problems in the refinery have been seen.  At the present time, there is no readily available method for measuring organic matter in raw cane sugar.  Tests conducted at SPRI provide a quick method to measure this amount of organic matter and provide a technique for determining when problems may occur as a result of this issue.

Abstract for an oral presentation at the SPRI 2010 Conference on March 28-31, 2010, at the Iberville Suites/Ritz-Carlton Hotel, New Orleans, Louisiana, USA

The Impact of Sugar Crop Composition on the Production of Sugar, Energy and By-Products, Charley Richard1, Marianne Mckee1, Ronnie Triche1, Anna Hale2 and Mary An Godshall1, 1Sugar Processing Research Institute, New Orleans, LA, Tel: 504-286-4343, Fax: 504-282-5387, Email: spri@ars.usda.gov  2USDA-ARS Sugarcane Research Unit, Houma, LA

 

Previous data published by SPRI has demonstrated important compositional differences in juice samples from different harvest treatments as well as various species of Saccharum.  In breeding material around the world, varieties with extremely high levels of some of these parameters such as brix as well as fiber can be found.  Based on this variability, development of new varieties, development of sustainable production practices and improved processing techniques becomes important considerations for the future.  This paper describes some of these variables, their importance and the need for interdisciplinary communication as industries consider sugar production, energy production or production of other products.  It is theorized that similar differences may occur among various parameters for sugarbeets and sorghum and similar evaluations should be made in these potential energy and sugar crops.

Abstract for an oral presentation at the SPRI 2010 Conference on March 28-31, 2010, at the Iberville Suites/Ritz-Carlton Hotel, New Orleans, Louisiana, USA

Methods Matter – Wither Sugar Methods in the Twenty-First Century?, Mary An Godshalla, Tere P. Johnsonb and Marianne McKeea

aSugar Processing Research Institute, Inc., New Orleans, LA,  bSugarcane Growers Cooperative of Florida, Belle Glade, FL

 

In the early Twentieth Century, the sugar industry was in the forefront of methods for quality control in sugar production, for example, pH control, a necessity provoked by the labile nature of the product.  In fact, the Carbohydrate Division of the American Chemical Society arose out of the sugar industry.  What method to use for any particular situation has been a constantly moving target, as methods have evolved and proliferated.  With the world becoming smaller and more interconnected, the need for modern, standardized methodology has never been greater.  It seems that today there is no excuse to be using toxic chemicals (lead) or outdated gravimetric copper reduction methods (USP method for invert in white sugar), and yet these methods persist and are required by various official bodies.  This talk will discuss areas where there is still a need for better methods in the sugar industry, with an emphasis on the U.S. sugar industry.

 

Abstract for an oral presentation at the Sustainability of Sugar and Sugar-Ethanol Industries -  Presidential Theme One-Day Symposium, 239th American Chemistry Society – ACS, Spring 2010 National Meeting, San Francisco Convention Center, San Francisco, CA, March 22, 2010

 

Value-Added Products for a Sustainable Sugar Industry, Mary An Godshall, Sugar Processing Research Institute, Inc., 1100 Robert E. Lee Blvd., New Orleans, Louisiana 70124, Email: ma.godshall@ars.usda.gov

 

            Sugar production, from both beet and cane, is energy and water-intensive.  In today’s social and political environment, industries strive to be environmentally sustainable and “green,” while maintaining profitability.  The sugar industry has three avenues for achieving these goals: improving the over-all efficiency of the process; expanding its market with a range of innovative edible products; and finally, entering into the 21st century’s bio-based economy by developing products to replace petrochemical-derived products.  The industry has done well with the first two of these, but has found barriers to exploiting the latter possibility.  This presentation reviews some of the industry successes with value-added products and the potential for further development in the area of bio-based products.

 

Abstract for an oral presentation at the ISSCT XXVII Congress in Veracruz, Mexico, March 7-11, 2010

 

Designing, Producing and Processing “Ultimate” Varieties of Sugarcane.  Richard, C., Mckee, M. Triche, R.D. and Godshall, M.A. Sugar Processing Research Institute, Inc., 1100 Robert E. Lee Blvd., New Orleans, Louisiana 70124, Email: ma.godshall@ars.usda.gov

Many sugar industries, beet and cane, would predict that in the future they will produce a wide range of products which could include sugar.   To realize this prediction, new varieties must be designed, production practices improved and alternative processing techniques developed.  Sugarcane breeding and selection has moved far beyond the "old days" of crossing the best parents and hoping to select the best segregate as a potential new variety.  Modern breeding procedures and biotechnology offer greater efficiency.  Typically, varieties are selected on the basis of high yield of sugar and characteristics important to agronomic production and pest resistance in each growing region.  It is anticipated that the “ultimate” variety of the future will involve much more analysis than the typically measured juice quality characteristics of brix and pol which along with tonnage, stubbling ability and fiber content, can predict yield of sugar per unit area.  Once produced, high yielding varieties for various products need to be grown in a sustainable manner that provides maximum production with minimal environmental and economic impact.  Processing of these varieties will need to accommodate the specific product being produced whether sugar, energy or some other product.  To demonstrate the importance of quality characteristics of future varieties, Sugar Processing Research Institute has investigated the presence of components that could either enhance or inhibit production of various products from sugarcane.  Significant variability among and within species of sugarcane and related genera have been found for starch, polysaccharides, ash, cations, anions, organic acids and other parameters.  This presentation includes this data and the potential importance of these parameters in future varieties, its importance in a sustainable production system and its importance in processing needs.

 

Abstract for published paper in the Maple Syrup Digest, October 2009; pp. 11-18

Metabolism Off-Flavor in Maple Syrup – Part II: Remediation of metabolism off-flavor in maple syrup, Abby K van den Berg1, Timothy D. Perkins1, Mark L. Isselhardt1, Mary An Godshall2, and Steven W. Lloyd3.  Published in the Maple Syrup Digest, October 2009, pp. 11-18.  1 Proctor Maple Research Center, 2 Sugar Processing Research Institute, Inc., 3 United States Department of Agriculture – ARS-SRRC

‘Metabolism’ is an off-flavor described as ‘earthy to bitter’ which significantly reduces the economic value of maple syrup (Perkins et al. 2006).  It periodically occurs in syrup simultaneously over a wide geographic range, and in some years can affect up to 25% of the total annual maple syrup crop (Perkins and van den Berg in press). Research on metabolism at the University of Vermont Proctor Maple Research Center (PMRC) had two main objectives: 1) to identify the primary compound or compounds responsible for metabolism off-flavor in maple syrup, and 1) to develop a technique maple producers and packers could use to effectively remediate the flavor of metabolized maple syrup.

The primary compound associated with metabolism off-flavor was identified as 2,5-dimethylpyrazine (2,5-DMP) (van den Berg et al. 2009a).  2,5-dimethylpyrazine is a naturally-occurring volatile flavor compound found in a variety of heat-processed foods, including roasted beef, cocoa, bacon, and coffee (Maga 1992), as well as maple syrup (Alli et al. 1992, Akochi-K. et at. 1997).  In maple syrup with metabolism off-flavor, however, 2,5-DMP occurs in much greater concentrations (up to 40 times greater) than in syrup without the off-flavor (van den Berg et al. 2009a).

In practice, producers and packers attempt to blend out the off-flavor by mixing metabolized syrup in with good-tasting syrup. Unfortunately, it takes a large quantity of non-metabolized syrup to remove or reduce the metabolism off-flavor to a point where the taste is acceptable.  This limits effectiveness of blending as a strategy to reduce the off-flavor.

With the responsible compound identified, the objective of the current study was to examine several possible remediation techniques to determine which, if any, was most effective in reducing or removing metabolism off-flavor from maple syrup.

Abstract for published paper in the Maple Syrup Digest, February 2009; pp. 15-18

Metabolism Off-Flavor in Maple Syrup – Part I: Identification of the compound responsible for metabolism off-flavor, Abby K van den Berg1, Timothy D. Perkins1, Mark L. Isselhardt1, Mary An Godshall2, and Steven W. Lloyd3.  Published in the Maple Syrup Digest, February 2009, pp. 15-18.  1 Proctor Maple Research Center, 2 Sugar Processing Research Institute, Inc., 3 United States Department of Agriculture – ARS-SRRC

The characteristic flavor of pure maple syrup is derived from a complex mix of aroma and flavor compounds, including phenolic compounds, carbonyl compounds, alcohols and acids, and pyrazines (Alli et al. 1992).  Off-flavors which are not part of this characteristic flavor profile can also occasionally develop in maple syrup.  When off-flavors occur they can usually be attributed to some single or combination of factors, including some that are intrinsic to maple sap and some that arise from external sources such as contamination during production or storage (Perkins et al. 2006).  “Metabolism” is a term often used to describe a variety of maple syrup off-flavors.  More specifically, however, the term metabolism (also called ‘woody’) refers to a distinct off-flavor described as ‘earthy to bitter which can develop at any time during the season, and at times can occur simultaneously over a large regional scale (Perkins et al. 2006).  In some years it can affect up to 25% of the total annual maple syrup crop (Perkins and van den Berg in press).  The presence of metabolism off-flavors significantly reduces the economic value of maple syrup, often causing syrup to be downgraded to commercial grade (Perkins and van den Berg in press).

Research on metabolism off-flavor in maple syrup at the University of Vermont Proctor Maple Research and Extension Center (PMREC) had two main objectives.  The first was to identify the primary compound (s) responsible for metabolism off-flavor in maple syrup.  Once the responsible compound or compounds were identified, measures to reduce or remove the off-flavor from finished maple syrup could be investigated.  Thus, the second main objected was to determine whether a technique could be found that maple producers and packers might employ to effectively remediate the flavor, and thereby increase the economic value, of metabolized maple syrup.

This paper addresses the first objective, to identify the compound or compounds responsible for metabolism off-flavor in maple syrup.  A subsequent paper will focus on efforts to reduce or remove metabolism off-flavor.

 

 

Abstract for published paper in the Journal of Food and Agriculture 2009; vol. 89: pp. 1770-1774, accepted April 27, 2009

Air injection into concentrated maple sap during processing: impact on syrup composition and flavour, Abby K van den Berg1, Timothy D. Perkins1, Mark L. Isselhardt1, Mary An Godshall2, and Steven W. Lloyd3.  Published in JSFA 2009, 89: 1770-1774.  1 Proctor Maple Research Center, 2 Sugar Processing Research Institute, Inc., 3 United States Department of Agriculture – ARS-SRRC

Background: Air injection (Al) is a relatively new process used during maple sap thermal processing to increase the profitability of maple syrup production by increasing the production of more economically valuable light-coloured syrup.  The effects of applying this technology in conjunction with existing practices employed to increase the efficiency of maple production, such as reverse osmosis (RO), are unknown. The main objective of this work was to investigate the effects of Al on syrup chemical composition and flavour when applied to maple sap concentrated by RO.

RESULTS: The chemical composition and flavour of syrup produced simultaneously with the without Al from a common source of maple sap concentrated by RO were compared.  The chemical composition of maple syrup produced with Al was within ranges previously published for maple syrup.  Syrup produced with Al was significantly lighter in colour than syrup produced with Al from the same sap concentrate (P < 0.001).  Although syrup produced with Al contained fewer volatile flavour compounds and had a flavour distinguishable from that of syrup produced without Al from the same concentrated sap, the flavour properties of Al syrup were consistent with those of light-coloured maple syrup.

CONCLUSION: The results indicate that Al can be used in conjunction with RO to effectively increase the economic efficiency of maple syrup production without detrimental impacts on maple syrup properties.

 

Abstract for oral presentation to be presented at the American Society of Sugar Cane Technologists, 39th Annual Joint Meeting, Biloxi, Mississippi, USA, June 17-19, 2009

The Performance of Polyaluminum Coagulants in Raw Sugar Mills, Marianne McKee, Ronnie Triche, Mary An Godshall and Charley Richard, Sugar Processing Research Institute, Inc., New Orleans, Louisiana.  Presented at the ASSCT 39th Annual Joint Meeting

At Sugar Processing Research Institute (SPRI), we have evaluated many polyaluminum coagulants (PAC) in the laboratory for their potential use as clarification aids in sugar processing.  Based on promising laboratory results which demonstrated the ability of these compounds to remove color, turbidity and polysaccharides, one PAC was evaluated in “real world” world conditions at several raw sugar factories.  After conducting the factory trials, this PAC was found to have an effect on pH of the clarifier, and to increase color and turbidity removal in the clarifier.  The setup and results of these trials will be presented.

 

           

Abstract for technical paper published in the International Sugar Journal, Vol. 111, nr. 1321, January 2009, pp. 37-42

Effects of air injection during sap processing on maple syrup color, chemical composition and flavor volatiles, A.K. van den Berg1, T.D. Perkins1, M.L. Isselhardt1, M.A. Godshall2 and S.W. Lloyd3 1Proctor Maple Research Center, The University of Vermont, P.O. Box 233, Underhill Ctr., VT 05290, USA. 2Sugar Processing Research Institute, Inc., 1100 Robert E. Lee Blvd., New Orleans, LA 70124, USA. 3USDA-ARS Southern Regional Research Center, 1100 Robert E. Lee Blvd., New Orleans, LA 70124.

Abstract

Air injection (Al) is a maple sap processing technology reported to increase the efficiency of maple syrup production by increasing production of more economically valuable light-colored maple syrup and reducing development of loose scale mineral precipitates in syrup and scale deposits on evaporator pans.  These effects have not been evaluated, and the effects of Al on syrup chemistry and flavor are unknown.  The color, chemical composition and flavor volaties of syrup produced simultaneously with and without Al from a common source of maple sap were compared.  The chemical composition of syrup produced with and without Al was within ranges previously published for maple syrup.  Syrup produce with Al was significantly lighter in color than syrup produced simultaneously without Al using the same maple sap (p < 0.0039), but contained fewer volatile flavor compounds (p < 0.0015).  The quantity of loose scale produced or thickness of scale deposited on evaporator pans did not differ significantly between the treatments (p < 0.1326, p < 0.9152). The results indicate that Al produced syrup with chemical composition consistent with pure maple syrup and increased production efficiency by increasing the amount of light-colored syrup produced, but not by reducing loose scale development of scale deposition.

 

           

Abstract for oral presentation to be presented at the Sugar Industry Technologists, Inc., 68th Annual Technical Conference, New Orleans, Louisiana, USA, May 10-13, 2009

 

Transformation of the Sucrose Molecule, Mary An Godshall, Sugar Processing Research Institute, Inc., New Orleans, Louisiana.  Presented at the SIT 2009 Symposium: Value-Added Products from Sugar Refining.

Refineries have the option of adding value to sucrose by producing a wide variety of specialty sugars (1).   These can range from different crystalline forms, such as powdered or agglomerated, liquid sugars, syrups, flavored sugars, and others, such as compressible sugar or sugar with added ingredients, such as pectin, for niche markets. In this forum, specialty products based on liquid sugar and molasses will be discussed by other panelists.  Another possible arena for value-added edible sucrose products is to utilize the products of the remelt house to make sugars with special molasses and caramel flavors (2).  There is no doubt that the range of functionalized sucrose products will continue to expand.  One needs only to browse the web sites of different sugar companies to see the many creative ways sucrose is being made into a novel ingredient.  Sugar refiners are in a good position to exploit the recent acceptance by the consumer of sucrose as a natural and wholesome ingredient.

 

In the latter part of the 20th Century, several enterprising sugar refiners created profitable new products by transforming the sucrose molecule into new sweeteners.  These include sucralose (Tate & Lyle); palatinit and palatinose (Sudzucker from beet sugar); and leucrose (Pfeifer & Langen from beet sugar).  Other value added enterprises that have been considered or implemented on site are confectionery production (Colombia), citric acid (Colombia) and bioplastic (Brazil).  While some of these may not use large quantities of sugar (although other will do so), if the products are highly profitable, they are worth producing.

           

Abstract for poster presentation to be presented at the Sugar Industry Technologists, Inc., 68th Annual Technical Conference, New Orleans, Louisiana, USA, May 10-13, 2009

 

The SPRI Method for Rapid Analysis of Starch in Raw Cane Sugar, Marianne McKee, Ronnie Triche, Mary An Godshall, and Charley Richard, Sugar Processing Research Institute, Inc., New Orleans, Louisiana

 

Starch that occurs naturally in the cane plant can lead to many problems in the refinery if present in concentrations of approximately 250ppm or higher.  These problems include filterability issues arising from insoluble starch granules, higher phosphate levels in clarified liquor using phosphatation refining, and poor filterability after clarification in carbonatation refining.  Many methods exist for measuring starch in raw sugars, but no standard method is in use throughout the industry.  Recently, Sugar Processing Research Institute (SPRI) has developed a simple, rapid, and quantitative starch test for use with cane juice and raw cane sugar samples.  The time required to complete analysis is 15-20 minutes and multiple samples can be analyzed at once.  Very small amounts of regents are required and the equipment needed is already present in most mill laboratories.   The rapid method correlates well (>95%) with methods currently used in the industry.  Raw sugars with starch concentrations ranging from 80ppm to 600ppm were tested using the SPRI rapid starch test and the SPRI standard starch test.  The correlation was 0.98 for the two methods.  This paper will discuss the SPRI rapid starch method details, equipment requirements, correlation between current methods and the rapid method as well as results of a collaborative study on this method.

 

 

           

 

 

Abstract for oral presentation to be presented at the 35th ASSBT Meeting, Orlando, Florida, USA, February 25-28, 2009. 

Color increase during laboratory storage of sugarbeet processing streams. McKEE, MARIANNE, RONNIE TRICHE, MARY AN GODSHALL, and CHARLEY RICHARD. Sugar Processing Research Institute, Inc., 1100 Robert E. Lee Blvd, New Orleans, LA 70124. 

 

Abstract

            Color increase of beet thick juice and molasses desugarization extract during storage can lead to difficulties in processing when products are returned to the beet sugar factory for crystallization.  Recently Sugar Processing Research Institute has studied the effect of storage under laboratory conditions on beet thick juice and extract.  Samples of thick juice and extract were placed on the bench top and aliquots removed at specific intervals for analysis.  The analyses performed on these samples included pH, brix, color, turbidity, and organic acids such as lactic acid and acetic acid.  Based on the samples analyzed, pH and brix remain constant over time and a very slight upward trend in turbidity was observed.  A strong correlation between color and storage time was found.  For thick juice, a 5.21 ICUMSA color unit increase per day was noted and for extract, the color increase per day was found to be 6.98 ICUMSA units per day.  These results along with the organic acids analysis will be discussed. 

 

           

Abstract of paper to be published in the International Sugar Journal in early 2009 

 

Potential Biomass Quantity and Sugar Processing Quality of Trash and Stalk Tissues by Different U.S. Sugarcane Varieties, Gillian Eggleston1*, Michael Grisham2, Tom Tew2, Ron Triche3 and April Antoine1, 1* USDA-ARS-SRRC, New Orleans, LA 70124, U.S.A., Tel: + 1 504-286-4446, Fax: + 1 504-286-4367, E-mail: gillian.eggleston@ars.usda.gov , 2USDA-ARS Sugarcane Research Laboratory

Houma, LA 70360, U.S.A., 3SPRI Inc., New Orleans, LA 70124, U.S.A.

 

Abstract                                                                  

 

of the world-wide change from burnt to unburnt “green” sugarcane harvesting on biomass and sugar processing has not been fully characterized, particularly quantity and quality differences among trash tissues. Whole-stalks from the first ratoon crop (12 months age) of five commercial Louisiana sugarcane varieties (LCP 85-384, HoCP 96-540, L 97-128, L 99-226, and L 99-233) with varying yield and harvest characteristics, including lodging and leaf sheath adherence, were harvested mid-season.  Four sample tissues from four replicates were collected: brown, dry leaves (BL), green leaves (GL), growing point region (GPR) or apical internodes, and stalk (S).  Juice was extracted from each tissue type.  Total trash on a wet weight basis (GPR + GL + BL) ranged from 16.4 to 19.8% with variety and generally reflected leaf sheath adherence.  Over one third (av. 36.3%) of the total dry biomass from sugarcane was from the trash, with GL delivering the most biomass of all the trash tissues.  A strong negative correlation (R2=-0.909) existed between ash in the BL and S juices which suggests that before BL fell from the field stalk, soluble inorganic nutrients were re-assimilated back into the S.  Thus, even though varieties ability to “self-remove” or “shuck” BL in the field before harvesting is a minor selection criterion in breeding programs, there may be no overall loss in inorganic nutrients being delivered to the factory.  Starch concentrations (ppm/Brix) in the S were low, but when calculated on a percent tissue wet wt basis it was observed that the S delivers a considerable amount of the starch to the factory just because of its much higher weight than other tissues.  Therefore, the impact of starch in stalks delivered to the factory should not be underestimated. On a percent tissue wet wt basis, S and GL delivered the most total soluble polysaccharides to the factory. A significant correlation (R2=0.63, P<.05) only existed between starch and total polysaccharides in the GL tissue, indicating other polysaccharides than starch are predominant in S, GPR, and BL.  This study should now be repeated across the processing season to ascertain the full effect of maturity and environmental conditions on the quantity and quality of biomass and sugar processing parameters.

 

 

           

Abstract for oral presentation to be presented at the SPRI 2008 Conference, Delray Beach Marriott, Delray Beach, Florida, USA, September 28-October 1, 2008. 

           

RICHARD, Charley, Godshall, Mary An, Mckee, Marianne, Triche, Ronnie, Miranda, Xavier, Sugar Processing Research Institute, Inc.  SPRI's Vision:  Future Research in the World Sweetener Industry

 

For years the International Sweetener community has largely focused almost solely on sweetened products for direct consumption.  This was easily justified since these products provided the largest economic return from sweetener crops.  However, as the sweetener industry continues to evolve in a globally competitive world, some industries find that they must look beyond the traditional.  While improvement of conventional sugarcane and sugarbeet manufacturing processes continues to be important, research relative to the utilization of intermediate and final products from the sweetener industry for alternative products is now a major issue.  Healthiness and safety of food products from sweetener crops are critical in a troubled world; environmental concerns and carbon footprints of agricultural production and processing of sweetener crops is important in a sustainable program; uses of newer technologies such as improved plant breeding schemes and biotechnology are important to economic viability of sweetener crop production; production of energy from renewable resources such as sweetener crops is crucial given escalating petroleum prices; and designing new sweetener products to better serve modern consumers are all researchable issues that Sugar Processing Research Institute (SPRI) is now or could be involved with.  This paper explores in more detail these issues which SPRI considers itself to have expertise and the capability of providing a return on investment for research expenditures.

 

 

Abstract for oral presentation to be presented at the SPRI 2008 Conference, Delray Beach Marriott, Delray Beach, Florida, USA, September 28-October 1, 2008.  Science Award Winner for the 2008 SPRI Conference.

GODSHALL, Mary An1, Abby Van den Berg2, Steve Lloyd3, Timothy Perkins4 and Mark Isselhardt5.  Sugar Processing Research Institute, Inc., 1100 Robert E. Lee Blvd., New Orleans, LA  70124, Tel: 504-286-4329, Fax: 504-282-5387, E-mail: ma.godshall@ars.usda.gov  Recurring Themes in Sugar Research, AWARD WINNER PRESENTATION

There is a charming saying that “the more things change, the more they stay the same.”  There is also the adage in scientific circles that things are re-invented about every twenty years.  In actuality, things are revisited about every fifteen to twenty years because technology improves and new inventions create new opportunities within the old paradigms.  In the last fifty years, we have seen mind-boggling advances in some fields – communication, medicine, analytical methodology, molecular biology, genomics.  In other fields, such as transportation, agriculture, food chemistry and textile sciences, we have had, not huge advances, but rather, incremental changes and improvements, which have resulted in better products, more efficient production and economies of scale.   As with the production of almost all foodstuffs, the manufacture of sugar, both cane and beet, falls into the second category, where we have seen the steady advance of knowledge applied to new processes and products.  As a starting point for this presentation on recurring research themes, and what we have learned from them, SPRI Proceedings were used as an indicator of what was of interest to sugar research.  The major topic over the years was in the area of new processes and new products, followed by analytical technology, and quality (not including color).  The single individual category of greatest interest was the subject of color, a topic that has been with the sugar industry since its beginning.  Where is sugar research going?  Using the idea that the past is prologue to the future, some research signposts will be examined.

           

Abstract for oral presentation to be presented at the SPRI 2008 Conference, Delray Beach Marriott, Delray Beach, Florida, USA, September 28-October 1, 2008

 

GODSHALL, Mary An, 1Sugar Processing Research Institute, Inc., Abby van den Berg, 2Proctor Maple Research Center, The University of Vermont, Underhill Center, Vermont, Steven Lloyd, 3USDA Agriculture Research Service, Southern Regional Research Center, New Orleans, LA, USA. The Influence of Processing Factors on Maple Syrup Volatiles

 

Maples syrup is made from concentrated maple sap in a traditional process that has changed little with time.  The sap contains, on average, only 2 percent sucrose, and this is concentrated to about 66-67 percent sucrose syrup by evaporation in open pans.  The sap from the tree is colorless and odorless, but during evaporation and concentration, volatile compounds are developed which produce the desirable flavor and color of maple syrup. Sometimes a flavor, called “metabolic” will form, which lowers the quality of the syrup.  The industry is highly regulated, and very few processing aids or new technologies are allowed.    SPRI has had a cooperative research agreement in place with the Proctor Maple Research Center in Vermont for several years, to identify important volatiles formed during processing.  This paper summarizes the development of targeted flavor volatiles during the processing of maple syrup.

 

Abstract for oral presentation to be presented at the SPRI 2008 Conference, Delray Beach Marriott, Delray Beach, Florida, USA, September 28-October 1, 2008.

 

MCKEE, Marianne, Triche, R., Godshall, M.A., and Richard, C.  Sugar Processing Research Institute, Inc., New Orleans, LA, USA  Analysis Of Sugarcane And Sugarbeet Process Streams After Clarification With Polyaluminum Coagulants

 

At Sugar Processing Research Institute (SPRI), we have recently demonstrated the potential of polyaluminum coagulants (PAC) as valuable additions to the clarification of various sugar processing streams.  We have shown substantial decrease in color, turbidity, and polysaccharides by using PAC when compared to traditional clarification schemes in sugarbeet and sugarcane processing.  As a part of our continuing laboratory study of PAC as a possible clarification agent in sugar processing, we will illustrate the effect of PAC on specific juice components.  Laboratory scale clarification experiments, with and without PAC, were conducted using various sugarcane and sugarbeet processing streams.  Results of the analysis of these various laboratory clarified process streams will be presented.  The components discussed here will include cations such as calcium and magnesium; anions such as phosphate; and organic acids including citric and oxalic acids.

           

Abstract for oral presentation to be presented at the SPRI 2008 Conference, Delray Beach Marriott, Delray Beach, Florida, USA, September 28-October 1, 2008. 

 

RICHARD, Charley1 and Schwartz, Tom2. 1C. Richard & Associates, New Orleans, LA and 2Beet Sugar Development Foundation, Denver, CO, USA Biotechnology Across The World With A Focus On Sugarcane

To feed the future world population agricultural production systems must provide yields of food crops in unprecedented quantities and of acceptable quality.  This objective will place considerable strain on natural resources.  Sustainable agricultural production systems incorporating biotechnology will be useful to reduce poverty in developing countries and accomplish the task of providing valuable food stocks to feed the ever expanding world population while shielding the environment.  There has been a consistent and substantial increase in acreage since the commercial inception of biotech crops in 1996 through today when there are more than 280 million acres of biotech crops grown in 23 countries.  Sugarcane is produced in more than 80 countries around the world.  To date no industry has commercial production of biotech sugarcane although there are experimental plants growing in at least six countries.  Numerous traits, including herbicide resistance, are being evaluated and it is expected that commercial production of sugar from biotech sugarcane plants could become reality in five years or less.  This paper addresses the world situation with regard the use of biotechnology, the current status of sugarcane biotechnology and efforts by the U.S. sugar industry to provide science-based information regarding technological advances in both sugarbeet and sugarcane crops.

 

Abstract for oral presentation to be presented at the SPRI 2008 Conference, Delray Beach Marriott, Delray Beach, Florida, USA, September 28-October 1, 2008. 

 

RICHARD, Edward1, Richard, Charley2, Mckee, Marianne2, Triche, Ronnie2 and Godshall, Mary An2, 1USDA-ARS-SRU, 2SPRI  The Role Of Sugarcane Breeding And Selection In The Development Of Bioenergy Systems

 

Sugarcane can play a role in helping the United States meet its need for renewable transportation fuel as well as food and feed.   Research being conducted at the USDA’s Agricultural Research Service’s Sugarcane Research Laboratory at Houma, Louisiana is geared to developing high biomass (sugar and cellulose) yielding varieties with levels of cold tolerance that will allow an expansion of the geographic range of adaptation to areas of the South beyond where sugarcane is traditionally grown.  The use of companion cane-type grasses are also being explored to further extend the harvest season.  Research being conducted by Sugar Processing Research Institute is geared to examine chemical variations between various species of sugarcane and related genera to determine differences that could either enhance or inhibit energy production.  This paper discusses the role of both organizations in providing for a more focused approach to breeding for higher value sugarcane crops.

 

Abstract for oral presentation to be presented at the 38th Annual Joint Meeting of the American Society of Sugar Cane Technologists, International Plaza Resort & Spa, Orlando, FL, USA, June 18-20, 2008

 

MCKEE, Marianne, Godshall, M.A., Triche, R.D. and Richard, C. Sugar Processing Research Institute, Inc., New Orleans, Louisiana 70124.

Scale in the Sugar Industry

 

Two types of scale plague the sugar industry world wide.  Scale is responsible for lowering heat transfer coefficients, causing decay in evaporators and heaters, and ultimately increasing the time and money costs of raw sugar manufacture.  In this paper we will examine several scale samples from both juice heaters and evaporators focusing on the physical and chemical properties of each scale type.  

 

 

Abstract for oral presentation to be presented at the Sugar Industry Technologists, Inc., 67th Annual Technical Conference, Leipzig, Germany, Westin Leipzig Hotel, May 25-28, 2008

RICHARD, Charley, and  Schwartz, Tom. Sugar Processing Research Institute, Inc. New Orleans, Louisiana 70124, USA and Beet Sugar Development Foundation, Denver, Colorado, USA.  Biotech in Sugarbeet and Sugarcane: Current Status

In 2007 the total biotech crop area in the world reached 114.3 million hectares (30 million acres).  This occurred in 23 countries comprised of 12 developing countries and 11 industrial countries.  The top 12 countries are the USA, Argentina, Brazil, Canada, India, China, Paraguay, South Africa, Uruguay, Philippines, Australia and Spain.

The North American beet sugar industry entered the world of biotechnology in 2006 with a commercial demonstration in Idaho and followed that with a commercial demonstration in Michigan in 2007.  This paper will discuss the events which led up to these demonstrations, the results of these two demonstrations, and the future development for biotechnology in the beet sugar sector.

The U.S. cane sugar industry has experimental varieties of biotech sugarcane grown in various regions examining the importance of various traits.  In an attempt to investigate commercialization, the industry is now conducting an analysis of the cost/benefit ratio along with other issues involved with biotechnology.  This paper also discusses the attempts by other sugar industries to move sugarcane biotechnology forward.

 

 

Abstract for poster presentation to be presented at the Sugar Industry Technologists, Inc., 67th Annual Technical Conference, Leipzig, Germany, Westin Leipzig Hotel, May 25-28, 2008

MCKEE, Marianne, Triche, R. D, Godshall, M.A. and  Richard, C., Sugar Processing Research Institute, Inc. New Orleans, Louisiana 70124, USA.  Color Measurement – Are all methods equal?

At Sugar Processing Research Institute, Inc. (SPRI), we have noted that raw sugar color is being measured using any of several different methods. Using these different methods to measure color can have a wide ranging effect on the determined value of the raw sugar.  We studied the effect of two different methods on raw sugar color by measuring the color according to the International Commission for Uniform Methods of Sugar Analysis (ICUMSA) method and the raw sugar contract (No. 14) of the New York Board of Trade method (often called the Domino Contract method or sometimes the modified ICUMSA method).  The color ratio for the Domino contract color to ICUMSA color ranged from 1.17 to 2.23 with an average of 1.95.  The lower color raw sugars showed the greatest differences in determined color value using these two methods. 

 

Abstract for poster presentation to be presented at the NOCS- 15th New Orleans Carbohydrate Symposium entitled: Characterization of Filter Clogging Material in Raw and White Cane Sugar, New Orleans, Louisiana, USA, April 10-12, 2008

GODSHALL, Mary An,  McKee, M, Goynes2 , W. Triche, R., and  Richard, Charley.  1Sugar Processing Research Institute, Inc., 1100 Robert E. Lee Blvd., New Orleans, Louisiana, 70124. 2Southern Regional Research Center, New Orleans, LA, USA.  Characterization of Filter Clogging Material in Raw and White Cane Sugar

Raw and refined sugar solutions were sequentially filtered on Millipore membranes with pore sizes ranging from 60μ to 0.45μm, and the material on the membrane surface was examined by electron microscopy.  Membranes with pore sizes of 1.2μm or smaller were completely coated with an amorphous, gel-like material.  This material contributes color, turbidity and filtration impedance during sugar processing, and may arise from highly degraded bagacillo. Filtration studies showed that most refined cane sugar solutions will clog a 0.45μm membrane well before a solution containing 100g of sugar can be completely filtered.  Treatment of raw sugar solutions with various enzymes improved filtration.  The filter-clogging material on the membranes was a polysaccharide-rich material high in mannose and glucose, indication a different composition from the soluble indigenous cell wall polysaccharide of sugarcane.  The material also coats ion exchange resin beads used in a sugar refinery, causing loss of process efficiency.

 

           

Abstract for oral presentation to be presented at the ACS- Carbohydrate Division Symposium entitled: Recent Innovations in the Production of Sugar Fuel Alcohol from Sugarcane and Sugarbeet, New Orleans, Louisiana, USA, April 9, 2008

GODSHALL, Mary An,  McKee, M,  Triche, R., and  Richard, Charley.  Sugar Processing Research Institute, Inc., 1100 Robert E. Lee Blvd., New Orleans, Louisiana, 70124.  Innovations in Clarification in the Sugar Industry.

Clarification is a critical unit operation in sugar manufacture. This is true for the manufacture of raw sugar from cane juice, refined sugar from raw sugar, and beet sugar from sugarbeets.  Traditional lime clarification has been in use from the earliest days, but today, with greater demands for quality, newer processes are being examined.  The purpose of clarification is to remove fine particles, turbidity and colloidal material.  Very good clarification, with the use of some adjuncts, such as flocculents, has the added benefit of removing significant amounts of color.  Aluminum-based compounds may provide potential improvement for clarification.  These have a long history of use in purification in other industries and are primary chemicals used to treat drinking water.  We report a series of laboratory and mill experiments using cationic aluminum polymer blends with polyamine.  These compounds showed dramatic improvements in removal of turbidity, color and polysaccharides during traditional lime clarification.

 

 

Abstract for oral presentation to be presented at the ASSCT – 37th Annual Joint Meeting, New Orleans, Louisiana, USA, June 13-15, 2007

RICHARD, Charley, McKee, M,  Triche, R., and  Godshall, M. A.   Sugar Processing Research Institute, Inc., 1100 Robert E. Lee Blvd., New Orleans, Louisiana, 70124.  Sugar Laboratory Procedures: What Analytical Tests Should You Be Using?

There are numerous analytical tests available for raw sugar processors and sugar refiners to use to measure various quality and/or degradation aspects of sugarcane, juice, syrup, molasses, sugar, bagasse, and water composition.  Some raw sugar processors and refiners use only procedures that are well established.  Other facilities use procedures that have been adapted for their own use.  Some procedures are methods approved by ICUMSA, the International Commission for Uniform Methods of Sugar Analysis.  Problems can arise when different procedures for the same test objective produce drastically different values.  An example is the “ICUMSA method” for raw sugar color analysis used by some facilities and the “Domino contract method” which is used by others.  While sugar contracts may be handled on the basis of one or the other method, the fact is that the color measured by one may be twice as high as measured by the other method as determined from recent analysis conducted by SPRI.

 

Another example is the SPRI starch analysis test as well as dextran tests which have been used by some factories but not by others.  Standardization among sugar laboratories has not been a top priority, especially in laboratories that determine cane payments.  However, differences among test results that indicate factory efficiency and sugar quality should lead the industry in this direction.  This paper discusses some of the laboratory techniques that have differing results and the implications of using these tests.

 

Abstract for oral presentation to be presented by first author Dr. Gillian Eggleston at the ASSCT – 37th Annual Joint Meeting, New Orleans, Louisiana, USA, June 13-15, 2007

EGGLESTON, Gillian 1,  Grisham, M.2, Tew, T.2, Antoine, A. 1 and Triche, R.D.3   1USDA-ARS-SRRC, 1100 Robert E. Lee Blvd, New Orleans, LA, 70124, 2 USDS-ARS-SRRC Sugarcane Research Unit, Houma, LA, 70360  3Sugar Processing Research Institute, Inc., 1100 Robert E. Lee Blvd., New Orleans, Louisiana, 70124.  Delivery and Processing Quality of Trash by Different Sugarcane Varieties.

Currently, there is a shift world-wide from the harvesting of burnt to unburnt (green) sugarcane.  With increased pressure from public and environmental agencies to further restrict or curtail burning in the U.S. and many other countries, even more unburnt sugarcane with extra impurities (trash, i.e., leaves and tops) are expected to be delivered to factories, putting added burdens on processors to deal with and/or remove them during processing.  The effect of changing to “green” harvesting on processing has not been properly or fully characterized and, therefore, very few solutions to minimize the detrimental processing effects of trash have been developed or implemented.  Sugarcane plants from the first ratoon crop of five commercial sugarcane varieties (LCP 85-384, HoCP 96-540, L 97-128, L 99-226, and L 99-233), with varying yield and harvest (including lodging and leaf sheath adherence) characteristics, were harvested at the USDA Ardoyne Farm in Shriever, LA on Nov 17, 2006.  Four sample tissues from four replicates were collected: brown, dry leaves (BL), green leaves (GL), growing point region (GPR), and stalk (S).  Juice was extracted from each tissue type. There were significant differences (P<.05) among the varieties for average stalk weight (range = 1.46-2.48 lb) but only L 99-233 had significantly less stalk TRS.  Total trash (GPR + GL + BL) varied with variety from 16.4 to 19.8% and, generally, reflected leaf sheath adherence ability.  A significant correlation (R2=0.63, P<.05) only existed between starch and total polysaccharides in the GL tissue, indicating other polysaccharides than starch are predominant in S, GPR, and BL.  Unlike for the other tissue, there were no significant differences among the five varieties for ash in BL.  Clarification and other processing properties of the different tissues are also discussed.

 

 

Abstract for poster to be presented at the CITS – 23rd General Asssembly, Rostock/Warnemünde, Germany, May 13-16, 2007 – Joint Meeting with the German Sugar Technologists Association VDZ.

MCKEE, Marianne, Moore, Sara, Triche, Ron, Richard, Charley and Godshall, Mary An  Sugar Processing Research Institute, Inc., 1100 Robert E. Lee Blvd., New Orleans, Louisiana, 70124 and Hatch, Robert  American Charcoal Company LLC, 403 Stampede Circle, Cheyenne, Wyoming, 82009   Analysis of Sugarbeet Juice, Extract, and Molasses after Treatment with Polyaluminum Coagulants as a Potenial Processing Aid.

 

Polyaluminum coagulants (PACs) currently used in water treatment have generated some interest in the sugar industry as possible processing aids for removal of color, polysaccharides, and turbidity.  We have conducted several laboratory studies using these PACs in the decolorization of sugarbeet juice, extract, and molasses.  Five polyaluminum coagulants were tested with two composed of only aluminum compounds while three were composed of a blend of cation aluminum polymers with polyquaternaryamine.  In this presentation we will discuss color removal, polysaccharide removal, and turbidity results after treatment of various sugarbeet processing products with PACs. 

 

Abstract for poster to be presented at the 66th Sugar Industry Technologists – S.I.T.,  Meeting on May 6-8, 2007, at the Hyatt Regency Baltimore on the Inner Harbor, Baltimore, Maryland, USA

MCKEE, Marianne1, Godshall, M.A.1, Triche, R.1, Richard, C.1, and Goynes, W.2  1Sugar Processing Research Institute, Inc., New Orleans, LA; 2Southern Regional Research Center, USDA, New Orleans, Louisiana, USA  Characterization of Filter Clogging Material in Raw and White Cane Sugar

 

Solutions of raw and refined sugar were sequentially filtered on Millipore membranes with pore sizes ranging from 60μ to 0.45μ.  The material that coated on the membrane surfaces was examined by electron microscopy.  The microscopy images showed that membranes with pore sizes of 1.2 μ or smaller were completely coated with an amorphous, gel-like material.  It is speculated that this material contributes both color and turbidity during sugar processing and may arise from highly degraded bagacillo. Filtration studies showed that most refined cane sugar solutions will clog a 0.45μ membrane before a solution containing 100 g of sugar can be completely filtered. Enzyme studies showed that cellulase and hemicellulase treatment of raw sugar solutions improved filtration. Hydrolysis and gas chromatographic examination of the filter-clogging material showed a polysaccharide-rich component that was high in mannose and glucose, indicating a different composition from the soluble indigenous cell wall polysaccharide of cane. The material was also shown to coat ion exchange resin beads used in a sugar refinery.

 

Abstract for paper to be presented at the 34th ASSBT Meeting on February 28 – March 3, 2007, at the Little America Hotel, Salt Lake City, Utah, USA

MCKEE, Marianne, Moore, Sara, Triche, Ron, Richard, Charley and Godshall, Mary An  Sugar Processing Research Institute, Inc., 1100 Robert E. Lee Blvd., New Orleans, Louisiana, 70124  Laboratory Studies on the Effect of Enzymes on Color, Turbidity and Total Polysaccharides in Sugarbeet and Sugarcane Juice.

 

Control of color, turbidity and polysaccharides is important in sugarbeet and sugarcane processing.  Controlling these parameters as early as possible in the process will provide benefits to the manufacturer in terms of lowered use of processing aids, improved filtration, better sugar recovery, and higher quality products.  Twenty-eight commercial enzymes with targeted functionalities were examined for their ability to reduce color, turbidity and/or polysaccharides in raw beet and raw cane juice.  Juices were treated with 500 ppm enzyme for 30 min at 50° C and monitored for reduction of color, turbidity and total polysaccharide content.  For beet juice, enzymes with hemicellulase, pectinase, xylanase, and glucanase activity removed significant color or polysaccharide.  For cane juice, enzymes with hemicellulase, cellulase, xylanase, and glucosidase activity were the most effective.  Several enzymes also decreased turbidity.

 

Abstract for paper to be presented at the 34th ASSBT Meeting on February 28 – March 3, 2007, at the Little America Hotel, Salt Lake City, Utah, USA

MCKEE, Marianne, Moore, Sara, Triche, Ron, Richard, Charley and Godshall, Mary An  Sugar Processing Research Institute, Inc., 1100 Robert E. Lee Blvd., New Orleans, Louisiana, 70124 and Hatch, Robert  American Charcoal Company LLC, 403 Stampede Circle, Cheyenne, Wyoming, 82009   Laboratory Studies on Polyaluminum Coagulants in Sugarbeet Juice and Molasses.

 

There has been some interest in polyaluminum coagulants (PACs) currently used in water treatment as processing aids in sugar products.  We have conducted several laboratory studies using these PACs in the clarification of sugarcane mixed juice, sugarbeet thick juice, and decolorization of beet molasses.  Five polyaluminum coagulants were tested with two composed of only aluminum compounds while three were composed of a blend of cation aluminum polymers with polyquaternaryamine.  All showed significant removal of color, polysaccharides, and turbidity when compared to control samples with no PAC added.

 

 

 

 Abstract for a paper published by Sugar Journal, Vol. 69, Nr.8, January 2007, pp. 12-20

GODSHALL, Mary An, Sugar Processing Research Institute, Inc., New Orleans, Louisiana, USA.  The Expanding World of Nutritive and Non-Nutritive Sweeteners

The market for sweeteners is estimated to grow at about 8.3 percent per year up to 2008. This growth is fueled in large part by rising health concerns about diet and obesity. The sweetener industry is composed of a complex and sometimes confusing array of nutritive and non-nutritive sweeteners, which includes lower intensity sweeteners and very high intensity sweeteners. Besides the traditional carbohydrate sweeteners, sucrose, glucose and fructose, there are numerous sugar alcohols, new sugars, such as tagatose, isomaltulose, palatinose, and at least one new very high intensity sweetener, Neotame, 8000 times sweeter than sucrose.  To complicate matters more, some of the sweeteners go by several names or have brand names.  Some of the newer sweeteners also have additional functions as pre-biotics or as food fiber.  The latest trend in sweeteners is the production of blends, combinations of nutritive and non-nutritive sweetener ingredients designed to produce the desired sweet taste with fewer calories or slower digestibility and other functionalities. This paper provides an overview of the different types of approved sweeteners on the market, their relative sweetness and functionality, and will discuss some of the new commercial blends.  Mention of trade names and commercial products in this article is solely for the purpose of providing information and does not imply recommendation or endorsement by Sugar Processing Research Institute, Inc.

 

Abstract for paper to be presented at the SPRI 2006 Conference on September 17-20, 2006, at the Grande Hotel Sao Pedro, Brazil

GODSHALL1, Mary An, Wilton Goynes2, Marianne McKee1 and Ron Triche1  1Sugar Processing Research Institute, Inc., New Orleans, LA; 2Southern Regional Research Center, USDA, New Orleans, Louisiana, USA. Filter Clogging Material in Raw and White Cane Sugar

Raw and refined sugar solutions were sequentially filtered on Millipore membranes with different pore sizes, ranging from 60μ to 0.45μ, and the material that was trapped on the membrane surfaces was examined by electron microscopy. The results showed that filter clogging material was caught on membranes with a 1.2μ pore size or smaller. In the case of raw sugar solutions, membranes visually appeared to be covered with a uniform coat of light brown color; white sugar solutions may or may not have a small amount of color. Microscopic examination revealed an amorphous, gel-like material coating the membrane and partially embedded in it, completely covering all the pores. It is speculated that this material contributes both color and turbidity during sugar processing and may arise from highly degraded bagacillo. Filtration studies showed that most refined cane sugar solutions will clog a 0.45μ pore-size membrane before a solution containing 100 g of sugar can be completely filtered. Enzyme studies showed that enzymes associated with cellulose and hemicellulose degradation improved filtration of raw sugar solutions. Hydrolysis and gas chromatographic examination of the filter-clogging material showed a polysaccharide-rich component that was high in mannose and glucose, indicating a different composition from the soluble indigenous cell wall polysaccharide of cane. The material was also shown to coat ion exchange resin beads.

 

Abstract for paper to be presented at the SPRI 2006 Conference on September 17-20, 2006, at the Grande Hotel Sao Pedro, Brazil

 GODSHALL, Mary An. Sugar Processing Research Institute, Inc., New Orleans, Louisiana, USA. The Potential of Vinasse

The production of ethanol from cane molasses has provided many benefits to the sugar industry. However, disposal of the vinasse that remains after distillation constitutes a large environmental challenge. From 10 to 15 tons of vinasse is produced for every ton of alcohol. It is high in potassium, BOD and COD and lacks valuable constituents that other types of vinasse have, such as those from wine, beets and corn. This talk will discuss the various uses for vinasse and will highlight what is done in China, India and Brazil. The composition of vinasse will be outlined. Some newer ideas on disposal include anaerobic digestion, bio-composting, and on-site incineration as an additional fuel source. Some work done with Colombian vinasse will be highlighted.

 

Abstract for paper to be presented at the SPRI 2006 Conference on September 17-20, 2006, at the Grande Hotel Sao Pedro, Brazil

MCKEE, Marianne,  Sara Moore, Ron Triche and Mary An Godshall, Sugar Processing Research Institute, Inc., New Orleans, Louisiana, USA. Effect of Enzymes on Color, Turbidity and Total Polysaccharides in Sugarcane and Sugarbeet Juice,

In sugar processing, low color is an important quality requirement for sugar manufacturers and consumers. Sucrose produced from either sugarcane or sugarbeet begins the isolation process in a raw juice that has high color and polysaccharide content, and many processing steps are required to clarify and decolorize the solution to obtain the final white sugar product. In this research, we examined the effect of targeted enzymes on reducing the color and polysaccharide concentration in raw cane and beet juices. The juices were treated with 28 commercially available enzymes and monitored for color, turbidity, and total polysaccharide content. For sugarcane juice, enzymes with hemicellulase, cellulase, xylanase and glucosidase activity were the most effective against color and/or polysaccharides. Hemicellulase, pectinase, xylanase, and glucanase were active against color and/or polysaccharides in beet diffusion systems.

 

Abstract for paper to be presented at the Andrew van Hook Symposium on March 23, 2006, at the University of Reims, France

 GODSHALL, MARY AN. Sugar Processing Research Institute, Inc., New Orleans, Louisiana 70124. The Quality of White Sugar Required in Beverage Industry.

 In recent years, the beverage industry, under the auspices of the Sucrose Subcommittee of the International Society of Beverage Technologists (ISBT) has undertaken to harmonize quality guidelines and testing procedures for white sugar used in beverages.  The working group consisted of representatives from all the major beverage manufacturers in North America and Europe, as well as from cane sugar refiners, beet sugar producers, and an analytical consulting organization (SPRI).  A document on Granular Sugar was produced in 2004, and work is currently ongoing to produce a similar document on Liquid Sugar.  Prior to having such guidelines, each company had its own set of analyses and guidelines as to what was important for sucrose quality.  Thus, a major achievement of this exercise was the elimination of duplicate tests, along with a clearer understanding of what constitutes sucrose quality.  It also allows better communication between producers and buyers of sucrose.

 

Whenever possible, ICUMSA methods were used, and when an ICUMSA method was not available, the best possible test in common use was chosen.  Attempts were made to verify the validity of each method.  In some cases, this work is still ongoing.  Analytes to test were chosen for their effect one or more of three reasons:  Process capability, regulatory requirements, and sensory impact

 

Concerns periodically arise about items not specifically included in the guidelines because harmonized methods are not yet available, or the problem is rare and restricted to a limited area.  Among these concerns are the carry-over into white sugar of quaternary ammonium compounds, Vitamin A from fortification in some countries, filter aids which contribute to sediment, carbonates which may contribute to floc, heavy metals and pesticides.

 

Aside from beverage manufacturers, there are also additional quality issues for confectionery and condiment manufacturers.  Dextran, for example, is of concern to makers of hard candies, such as life savers, as a high amount perturbs the crystal shape and deforms the candy.  SPRI recently carried out a collaborative study on the antibody method to determine dextran in refined sugar. Carry-over of thermally stable amylase from cane sugar processing has been known to cause deterioration of starch based foods, such as instant puddings and thick sauces, such as BBQ sauce.

 

Abstract for paper to be presented at the ACS Symposium on "Industrial Application of Enzymes on Carbohydrate Based Materials" on August 29-30, 2005, in Washington D.C., USA

MCKEE, MARIANNE, MOORE, SARA, TRICHE, RON AND GODSHALL, MARY AN. Sugar Processing Research Institute, Inc., New Orleans, Louisiana 70124. Effect of Enzymes on color, turbidity and total polysaccharide content in sugarcane and sugarbeet juice.

In sugar processing, low color is an important quality requirement for sugar manufacturers and consumers. Sucrose produced from either sugarcane or sugarbeet begins the isolation process in a raw juice that has high color and polysaccharide content, and many processing steps are required to clarify and decolorize the solution to obtain the final white sugar product. In this research, we examined the effect of targeted enzymes on reducing the color and polysaccharide concentration in raw cane and beet juices. The juices were treated with 28 commercially available enzymes and monitored for color, turbidity, and total polysaccharide content. For sugarcane juice, enzymes with hemicellulase, cellulase, xylanase and glucosidase activity were the most effective against color and/or polysaccharides. Hemicellulase, pectinase, xylanase, and glucanase were active against color and/or polysaccharides in the beet diffusion juice systems.

This paper goes in more detail on the effects enzymes have on color and polysaccharides in sugarcane and sugarbeet juice.

Abstract for paper to be presented at the American Society of Sugar Cane Technologists Meeting at the Bay Point Marriott in Panama City, FL, USA, on June 23-24, 2005

MCKEE, MARIANNE, and GODSHALL, MARY AN. Sugar Processing Research Institute, Inc., New Orleans, Louisiana 70124. Bagasse Fly Ash as a Potential Adsorbent for Waste Materials

Bagasse fly ash, the material remaining after bagasse has been burned in the boilers during sugarcane processing, is considered a waste product. Recent literature has shown that fly ash may have the potential for use as an adsorbent trap for many different organic and inorganic materials such as pesticides, dyes, and metals. This makes way for a new value-added product for the sugar industry. In this study, we have examined the usefulness of the bagasse fly ash as an adsorbent for textile waste dyes and heavy metals. We also examined the composition of the bagasse fly ash from a Louisiana mill over two seasons. Promising preliminary results have been observed with the bagasse fly ash removing 99.8 % of textile waste dyes upon treatment of the waste textile dye solution at 55° C and pH 3. The heavy metals tested include arsenic, cadmium, chromium, mercury, and lead. The effectiveness of the bagasse fly ash at removing the metals varied from 7.5% removed for arsenic to 99.9% removed for chromium, mercury, and lead.

Abstract for paper to be presented at the 64th Annual Sugar Industry Technologists, Inc. Technical Conference, Dubai, U.A.E., April 3-6, 2005

GODSHALL, MARY AN*, Sugar Processing Research Institute, Inc., 1100 Robert E. Lee Blvd., New Orleans, LA 70124. Understanding and Controlling Color Developments in Mills and Refineries.

Control and removal of color is the predominant goal of sugar production. Refineries have mostly perfected the art/science of color removal, but the process is capital and equipment intensive, and, in order to simpligy the process, refiners have required that more of the color removal work be done by the mills producing the raw sugar they buy. Color can be controlled in a beriety of ways: (1) Don't make it in the firest place. This would involve using low color cane varieties and processes that present enzymatic color formation in cane juice and degradative color formation in processes. (2) Improve clarification by the use of flocculents and coagulants that remove existing color molecules, along with turbidity and polysaccharides. (3) Change the nature of the color molecules so that they are no longer colored or will no longer transfer into the crystal. This involves the use of agents such as sulfite, hydrogen peroxide and ozone. (4) Physically remove the color molecules. This involves adsorptive processes, such as ion exchange resin, activated or powdered carbon, and bone char. Today, there is a lot of interest is making high quality white sugar at the mill. In the end, creative combinations of several of the above processes will lead to better control of color.

This paper goes into detail on color.

Abstract for paper to be presented at the 26th Annual Fermentec Technical Meeting, Grand Hotel Sao Pedro, Sao Pedro, Brazil, March 14 - 18, 2005

WHAT CAN YOU MAKE FROM SUGAR? Industrial Applications of Sugar, Mary An Godshall, Sugar Processing Research Institute, Inc., New Orleans, Louisiana, USA

ABSTRACT

What can you make from sugar? More than 10,000 chemicals and chemical intermediates have been reported. Some of these compounds have been successfully commercialized and some have future potential. Sucrose can be transformed by chemical synthesis, by microbial fermentation and by enzymatic processes. Some successful commercial sucrose derivatives include Sucralose (a high intensity sweetener), Olestra (a fat substitute), sucralfate (a pharmaceutical), sucrose esters (many uses ranging from surfactants, detergents, food additives and even pesticides), fructo-oligosaccharides (functional food ingredients) and Palatinit (sugar substitute). There are, however, a number of important constraints to the use of sucrose as an industrial raw material, and these include: (1) The high reactivity of the sucrose molecule: Its many hydroxyl functional groups make reactions difficult to control; (2) Competition from other low-cost agricultural biomass, such as, in the United States, corn or glucose; (3) Availability of lower-cost alternatives from petrochemical feedstocks. Therefore, one wishes to find products for which sucrose is the preferred or only substrate or for which sucrose can compete successfully with other agricultural or petrochemical processes.

Decisions must also be made as to what is the best sugar source to use -- cane juice, molasses, raw sugar, white sugar, high test molasses, or evaporator syrup? Different end products will require higher or lower purity of the starting sugar-containing material. One hopes to find a product or products that will utilize a lot of sucrose (such as a fermentation process) to produce a high-volume industrial chemical, or one that will result in a very high value product, even though it may not use up much sucrose (such as Sucralose).

This presentation will outline some of the more promising compounds that can be made from sugar and outline their preparation and potential for future growth. The technologies already exist for making the most promising compounds, and some are protected by patents. Therefore, company decisions about whether to license certain technologies and where to set up manufacturing infrastructure are vitally important.

Another way to add value to sucrose is by making new types of sucrose. Although this is not within the scope of this paper, it will be mentioned in passing, as this has proven profitable for many refineries. Added value sugar products include organic sugar, vitamin- or mineral-fortified sugar, and sugar that has been modified as to its crystal size and shape for specific food uses, or by addition of other ingredients, such as color, flavor, starch, maltodextrin, etc., to provide new functionalized sugars for specialized recipes.

 

Abstracts for papers to be presented at the American Society of Sugar Beet Technologists 33st Biennial Meeting, Palm Springs, CA, USA, March 2 - 5, 2005

GODSHALL, MARY AN*; McKEE, MARIANNE; MOORE, SARA and TRICHE, RON, Sugar Processing Research Institute, Inc., 1100 Robert E. Lee Blvd., New Orleans, LA 70124. Examination of oligosaccharides, organic acids and high molecular weight components in beet processing.

Beet raw juice is a "soup" that contains many components that enter the sugar manufacturing process along with the sucrose. These include organic acids, anions, cations, oligosaccharides, fatty acids, nitrogenous compounds, reducing sugars, enzymes, polyphenolics and polysaccharides. The stages of purification are intended to remove the majority of these constituents, but a portion remains to go through the process and to interact to form color and other interaction products. Color is created during carbonation under the high temperature and pH conditions. The color formed during beet sugar processing tends to be very reactive and subject to increasing over time, which could be considered an "auto-catalytic" effect. In this study, the polysaccharides, oligosaccharides and organic acids in various processes were measured, and their tendency to interact and form color is discussed.

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EGGLESTON, GILLIAN, 1 POLLACH, GUENTER2 , and TRICHE, RON3, 1USDA, Agricultural Research Service, Southern Regional Research Center, 1100 Robert E. Lee Blvd., New Orleans, LA 70124, 2 ZuckerforschungTulln Gesellschaft Tulln, Austria, 3Sugar Processing Research Instititute, New Orleans, 70124. Differentiating cane white sugar from beet white sugar using ion chromatography profiles.

Recently in Europe, there have been reports of illegal trading in Serbia and Montenegro, whereby the origin of white, refined su gar could not be certified. Other countries in Europe and other parts of the world have also most likely suffered from illegal intermixing of beet white sugar (BWS) with cheaper to produce cane white sugar (CWS) . A method is, therefore, urgently needed t hat is (a) capable of distinguishing between CWS and BWS, and (b) can measure the percentage of CWS in a CWS/BWS mixture (final goal). Raffinose and theaderose have been advocated as differential markers. However, raffinose is present in both BWS and CW S (although to a much lesser extent in CWS). Pure theanderose is not available, and small IC-IPAD (ion chromatography with pulsed amperometric detection) peaks have been found in BWS samples where theanderose eluted in CWS samples. Low raffinose in conjun ction with numerous cane marker peaks across IC-IPAD 45min profiles of 7ºBrix blind BWS/CWS samples were successfully used to detect 20% CWS adulteration. Increasing the ºBrix to 10 allowed detection of 10% CWS adulteration. Chromatography libraries of CWS, BWS and CWS/BWS samples for direct comparisons will aid adulterant detection. Further studies using chemometric modeling are to be undertaken to enhance adulterant detection. At the least, the current use of IC profiles can be used as a screening method before verification and quantification with more sophisticated techniques such as DSC and NMR.

Abstract in English and Spanish for the paper to be published by International Sugar Journal, Vol. 107, Issue no. 1273, January 2005, pp. 53-60.

Enhancing the Agro-Industrial Value of the Cellulosic Residues of Sugarcane, Mary An Godshall

ABSTRACT

The cane sugar industry needs a vision for the future that will utilize its vast agricultural resources to help replace reliance on petroleum and petroleum-based products. An aspect of achieving this vision is the bio-refinery concept, in which the cane sugar factory is no longer considered a sugar-producing factory, as much as it is a producer of products, of which sugar is one, but not necessarily the major product. In the bio-refinery, the entire sugarcane stalk is brought to the factory and separated into valuable components, cellulose, hemicellulose and lignin. Energy canes, hybrids with maximum biomass production, are considered for this scenario. In order to utilize bagasse, separation technologies are needed to :&actionate bagasse, and the NREL clean :&actionation process is described. Products :&om bagasse include various forms of fuel and energy and also products and chemicals. This paper focuses on the lignocellulosic residues of sugarcane production - bagasse and field trash.

Realzar el Valor Agro-Industrial de los Residuos Celulósicos de la Caña de Azúcar, Mary An Godshall

RESUMEN

La industria de azúcar de caña necesita una visión para el futuro que utilizará sus recursos agrícolas extensos para substituir el petróleo y los productos basados en el petróleo. Un aspecto de alcanzar esta visión es el concepto de la bio-refineria, en el cual la fábrica del azúcar de caña ya no más se considera solamente como una fábrica productora de azúcar, tanto como es un productor de productos, de los cuales el azúcar es uno, pero no necesariamente el producto principal. En la bio-refineria, el tallo entero de la caña se trae a la fábrica y se separa en componentes valiosos - celulosa, hemicelulosa y la lignina. Las cañas de la energía, híbridos con una producción máxima de la biomasa, se consideran para este panorama. Para utilizar el bagaso, nuevas tecnologías de separación son necesarias para fraccionar el bagaso, y se describe el proceso limpio del fraccionamiento de NREL. Los productos del bagaso incluyen las varias formas de combustible y la energía y también productos, algunas de las cuales se describen. Este papel se enfoca en los residuos lignocelulósicos de la caña de azúcar - el bagaso y los residuos del campo.

 

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